Influence of whisker-aspect-ratio on densification,microstructure and mechanical properties of Al2O3 whiskers-reinforced CeO2-stabilized ZrO2 composites

A novel composite of 12 mol% CeO₂-stablized tetragonal ZrO₂ reinforced with Al₂O₃ whiskers (designated as Ce-TZP/A_w) has been prepared and studied in this work. The objective of this investigation was to systematically study the influence of whisker-aspect-ratio on the densification behaviors, microstructure evolution, and mechanical properties of Ce-TZP/A_w composite. Results showed that the sintered density of composite increased and the grain growth tended to diminish with the decrease in whisker aspect radio. Both the fracture toughness and flexural strength reached maximum values of 475 ± 12 MPa and 11.4 ± 0.2 MPa m^1/2, respectively at a whisker aspect ratio of about 12. It was also observed that the fracture toughness, flexural strength and tetragonal to monoclinic ZrO₂ transformation of the dual-phase composite exhibited similar variation trend as a function of the whisker-aspect-ratio, which suggested that the stress-induced phase transformation should be the main toughening and strengthening mechanism in the Ce-TZP/A_w composite.     

Difference Detection Between Two Images for Image Monitoring

In manufacturing industries, images are commonly used for quality control purposes. In such applications, if the quality of the products is good, then their images should be all similar to the image of a good-quality product. Therefore, comparison of images is a fundamental task in image-based quality control. This problem, however, is complicated in the sense that (1) observed images often contain noise, and (2) the related images need to be geometrically matched up first because images of different products could be geometrically mismatched because the relative positions between a camera and different products are often not exactly the same. The first issue requires a statistical method that can remove noise, and the second issue is related to the so-called image registration problem in the image processing literature. In this article, we propose effective methods for detecting difference between two images of products, and our proposed methods can accommodate both noise and geometric mismatch mentioned above. Theoretical results and numerical examples show that they can work effectively in applications.     

NiTi-W原位复合材料的马氏体相变与性能

为获得高性能NiTi基记忆合金复合材料,通过熔炼、锻造、拔丝等手段获得一种NiTi-W原位复合材料。利用SEM扫描电镜观察材料显微组织;DSC测试材料的马氏体相变行为;利用WDT II-20万能拉伸试验机测试材料的力学性能。SEM分析结果显示,拔丝加工使W纤维直径细化至几微米,甚至亚微米级别,在NiTi基体中沿拔丝方向一致排布。DSC测试结果显示,材料经不同温度退火后展现出复杂的可逆马氏体相变行为,在某些升、降温曲线上出现多个吸放热峰现象。拉伸测试结果显示,600 ℃退火样品经适当的预拉伸变形后,屈服强度会大大增加,由~200 MPa提升到~800 MPa,断裂应力超过1 GPa,断裂应变高达40%,材料展现出优秀的线性超弹性,是一种集高强度、高塑性、高线性超弹性于一身的高性能材料。     

5CrNiMoV钢马氏体相变塑性和应力对其相变动力学的影响

利用DIL-805ADT动态相变膨胀仪测定了5CrNiMoV钢在低于奥氏体屈服强度的应力下的马氏体相变膨胀曲线,根据膨胀曲线分析并计算出了不同应力下Greenwood-Johnson相变塑性机制中的相变塑性系数k值和Koistinen-Marburger马氏体相变动力学模型中α和Ms的值,并且将Greenwood-Johnson模型和Leblond模型计算结果与实际试验值对比。结果显示:k值随应力的变化有所波动,但趋近于一个定值;通过对比,Leblond模型更符合试验结果;Ms点随着应力的增大呈现微小的上升趋势,说明小于或等于80 MPa 的应力对Ms点的影响不显著;拉应力下α值普遍大于无应力下的α值,压应力下α值普遍小于无应力下的α值,说明拉应力对相变有一定的促进作用,压应力对相变有一定的阻碍作用。     

基于儒可夫斯基变换的涡轮钻具叶片设计及性能分析

为提高涡轮钻具叶片使用性能和创新叶片设计理论,提出了基于儒可夫斯基保角变换法与经典水力翼型相结合的涡轮钻具叶片设计新方法,以?127涡轮钻具叶片为研究对象,运用搭建的涡轮钻具叶型参数化设计平台和自主设计的涡轮钻具性能测试台架,完成了5种翼型的造型设计,研究了5种叶片流场性能,开展了设计叶片的性能测试实验,对比分析了设计叶片与塔里木油田某型在役?127涡轮叶片的实际效能。实验及仿真结果表明,基于新方法设计的NACA-0012翼型加厚叶片在600 r/min转速及15 L/s流量的设计工况下,其单级扭矩达5.83 N·m,较相同条件下某在役?127涡轮的单级扭矩提高约6.4%,级效率提高约1.16%,整体性能有了实质提升。     

基于电锅炉的火电机组灵活性改造技术研究

为有效解决东北电力产能过剩,促进风电、核电等清洁能源消纳问题,提升燃煤供热机组的灵活性,针对东北地区某热电厂,通过对热电解耦时间、电锅炉型式以及不同电锅炉容量配置对机组实际发电负荷的影响等灵活性改造关键技术进行研究,确定了最佳电锅炉容量,提出了电锅炉装设方案,并对改造前后机组的调峰能力和性能指标进行对比分析。研究表明:随着电锅炉容量增长,抵减电锅炉用电后机组实际发电负荷率显著降低,提升火电机组灵活性改造后,电厂调峰能力显著提升,考虑以全厂172 MW发电负荷运行,电厂调峰能力在采暖初末期增加了368 MW,采暖中期增加了528 MW;全厂供热标煤耗由39.7 kg/GJ降低至34.3 kg/GJ,降低了5.4 kg/GJ;经济效益显著,扣除电锅炉用电成本后1个采暖季的调峰辅助服务补贴收益为1.47亿元;同时,电锅炉投运后可实现电厂的上网电量接近零,为清洁能源就地消纳做出贡献。     

FCC-to-HCP Phase Transformation in CoCrNix Medium-Entropy Alloys

A hybrid first-principles/Monte Carlo simulation is combined with experiments to study the structure and elastic properties of CoCrNi_x (x = 1-0.5) alloys. The experimental X-ray diffraction patterns show that the structures have changed from the single-phase face-centered cubic (FCC) structure at x = 1-0.8 to the coexistence of FCC and the hexagonal close-packed structures at x = 0.7-0.5, which is further confirmed by calculations on mixing energies. The elastic moduli by calculation are basically in agreement with experiments. Room-temperature tension shows that the six alloys have a certain plasticity, the strength and plasticity of the alloys have a linear decrease with the decrease in Ni contents, and the plasticity of the alloys drops from 84 to 23%. Furthermore, first-principles density function theory calculations were employed to reveal the electronic and magnetic structures of alloys. The electron density of states for all alloys is asymmetrical, which illustrates that the alloys are ferromagnetism. It is found that Cr atoms can suppress the ferromagnetism of alloys, since Cr atoms have both positive and negative magnetic moments in all alloys.     

CVD金刚石表面增透膜的研究进展

CVD金刚石膜因特有的物理化学性质，具有发展成为新一代光学材料的前景。但由于CVD金刚石膜自身局限性导致其理论透过率不到71%，在金刚石膜表面镀制增透膜，通过改变增透膜组成成分、显微组织和晶体结构，可有效地改善CVD金刚石膜自身理论透过率的问题。首先，介绍了CVD金刚石表面镀制单层增透膜增透原理，并总结了物理和化学气相沉积技术制备增透膜的优缺点。然后，重点综述了近年来CVD金刚石表面氮化物、金属氧化物和稀土金属氧化物等增透膜材料的研究进展，详细分析了增透膜制备参数、热处理工艺、衬底表面改性和掺杂工艺对增透膜整体组织和性能影响的规律。其中优化增透膜沉积温度、氧分压和热处理等工艺参数，是通过改变增透膜微观组织形貌以及晶体结构来提高其光学透过性能，而改变衬底表面结构能够通过改变增透膜与基体之间的成键方式来提升界面结合能力，而稀土元素掺杂方式是通过改变增透膜化学组成成分来改善增透膜的光学透过性能，并指出掺杂元素成型机理和影响机制。最后，展望了未来CVD金刚石表面增透膜的发展方向。     

烧结砖行业转型升级中面临问题之探讨(三)

对烧结砖行业转型升级中面临的问题,如燃料结构、原材料性能以及与工艺设备之间关系、环境保护与生产工艺过程之间关系、标准制定与合理生产工艺之间关系、隧道窑合理结构与合理焙烧制度之间关系、干燥室与隧道窑之间关系、挤出机配置与整线自动化控制之间关系等问题进行深层次的探讨和重新认识。